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class="clear aboutus"> <div class="aboutus-left"> <h3><a href='http://www.024yinshua.com'>主页</a> > <a href='http://www.024yinshua.com/whzs/'>维护知识</a> > </h3> <div class="news"> <h1><strong>平缝机厂家教您平缝机各类常规故障以及修理?/strong></h1> <span><center>作者:通用缝纫机厂家  发布时间?018-12-26 浏览次数?script src="http://www.024yinshua.com/plus/count.php?view=yes&aid=41&mid=1" type='text/javascript' language="javascript"></script></center></span> <div class="newsCon" id='d'>  <div> <span style="font-size:14px;"><a href="http://www.024yinshua.com"><strong>平缝机厂?/strong></a>教您各类常规故障以及修理方法?br />  <br /> 偶然性跳线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、由于机针后壁歪斜未与旋梭成正交,造成旋梭钩线效果不佳——适当调整好机针和旋梭的正交位置,机针在钩线时梭尖位于针孔上部边缘?.55MM,距机针凹槽0.05MM?/span></div> <div>  </div> <div> <span style="font-size:14px;">       2、缝线的质量不好、捻度不均匀,造成线圈形成的稳定性不?mdash;—通过选择合理的缝线来解决,捻度要合适,面线用左捻线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       3、由于缝制薄料时,错把细的缝线用粗的机针来缝纫,挑线簧弹力不?mdash;—通过更换机针,使挑线簧弹力减少;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、机针针尖发毛、不锐利或弯?mdash;—更换机针?/span></div> <div>  </div> <div> <span style="font-size:14px;">       5、旋梭尖头由于某种原因,使尖头变?mdash;—应通过合理修磨旋梭尖头并抛光;</span></div> <div>  </div> <div> <span style="font-size:14px;">       6、机器长期使用,使针板的容针孔磨损较大,超过原设计的公差范围——更换合格的针板;</span></div> <div>  </div> <div> <span style="font-size:14px;">       7、压脚的压力过弱——应调大压脚压力;</span></div> <div>  </div> <div style="text-align: center;"> <span style="font-size:14px;"><img alt="" src="/uploads/allimg/181220/1-1Q22010595U07.jpg" style="width: 800px; height: 600px;" /></span></div> <div>  </div> <div>  </div> <div> <span style="font-size:14px;">       断续性跳线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、由于更换缝制品的种类而引?mdash;—针、线要符合要求,合理地调整原旋梭和机针的间距。缝制厚料时,增大压脚压力;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、由于压脚底平面与针板平面、牙齿齿面不密合引起?mdash;—修磨压脚、牙齿,使三个零件的平面密合或更换合格的压脚及牙齿;</span></div> <div>  </div> <div> <span style="font-size:14px;">       3、机针弯?mdash;—更换新机针;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、机针过细或缝线过粗——更换相应的机针和缝线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       连续性跳线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、底线线头留的太短,线环套不住底?mdash;—取出梭心套,把底线拉?0厘米左右?/span></div> <div>  </div> <div> <span style="font-size:14px;">       2、机针经长期使用,或维护、保养不当,零件位置发生变化,达不到缝制要求——按要求更换合格的零部件,调整好针杆高低位置,机针和旋梭尖的间距、间隙;</span></div> <div>  </div> <div> <span style="font-size:14px;">       3、面线受针热影响变热——化纤线应采取机针冷却(硅油)?/span></div> <div>  </div> <div> <span style="font-size:14px;">       4、缝制特殊材料,线圈不能正常形成——应放慢缝速并增加面线的光滑性;</span></div> <div>  </div> <div> <span style="font-size:14px;">       5、配有自动剪线机器,剪线后机针上线头过短面线脱出针眼——调节剪线凸轮配合时间?/span></div> <div>  </div> <div> <span style="font-size:14px;">       6、压脚槽太宽,当针刺布退出时,缝料移动而影响线圈,这种情况做薄料时影响最?mdash;—可根据缝料,将压脚移左、移右,或将宽槽用焊锡填滿再开较窄的槽,并抛光或更换合格的压脚?/span></div> <div>  </div> <div> <span style="font-size:14px;">       断面线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、机针针孔边缘有锐角或针槽毛——抛光针孔后使用或更换新机针;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、面线的各过线孔部分拉毛,使缝线在运动时受阻——可用砂皮打光或线涂上抛光膏拉光、抛光;</span></div> <div>  </div> <div> <span style="font-size:14px;">       3、缝制厚料用细线——相应更换缝线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       4、缝线强度太?mdash;—更换缝线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       5、压线压力太紧,使缝线碰伤或抽纱断线——应适当旋松夹线螺母?/span></div> <div>  </div> <div> <span style="font-size:14px;">       6、旋梭内槽有锐角,将缝线碰伤或抽纱断?mdash;—应将旋梭内抛光,然后试装,或者更换新的旋梭;</span></div> <div>  </div> <div> <span style="font-size:14px;">       7、旋梭定位钩与梭架凹口配合不?mdash;—调整旋梭定位钩的配合,使面线能顺利通过?/span></div> <div>  </div> <div> <span style="font-size:14px;">       8、针过热把化纤线熔断——应对化纤线采取机针或缝线冷确(硅油)?/span></div> <div>  </div> <div> <span style="font-size:14px;">       9、针板容针孔边缘有毛刺及锐角以致碰伤缝线——可用纱绳和抛光膏拉光,但不能拉的过大,太大会引起跳线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       10、机针的位置装错——调整机针到正确位置;</span></div> <div>  </div> <div> <span style="font-size:14px;">       11、机针弯?mdash;—更换新机针;</span></div> <div>  </div> <div> <span style="font-size:14px;">       12、针杆上下行程不对,针杆曲柄上的挑线、曲柄定位骡钉没有定位在挑线曲柄的凹槽内或定位方向错?mdash;—应重新定位后纠正错误的定位方向;</span></div> <div>  </div> <div> <span style="font-size:14px;">       断底线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、梭芯线绕的太满、太松、太乱、使底线在缝纫过程中出线不畅,造成断线——可修正绕线器,使梭芯上的绕线达到均匀、紧凑、整齐即可;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、梭芯太大或梭芯同心度不好,运转不灵?mdash;—适当改善梭心套与梭芯的配合;</span></div> <div>  </div> <div> <span style="font-size:14px;">       3、送布牙位置太低,送布牙底部快口处和底线出线的距离过小,使底线和牙齿底部快口发生接触摩?mdash;—合理调整送布牙的高低位置,或拆下送布牙用细砂皮拉光牙齿底部的快口处;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、梭皮压底线口由于磨损而造成快口——更换新梭皮;</span></div> <div>  </div> <div> <span style="font-size:14px;">       5、旋梭皮边缘发毛,擦断底?mdash;—修磨旋梭皮边缘不光处?/span></div> <div>  </div> <div> <span style="font-size:14px;">       6、梭皮和梭克外壳配合不好,配合有间隙,出线的张力不圴——合理调整梭皮和梭克外壳的配合间隙,使底线出线张力无变??/span></div> <div>  </div> <div> <span style="font-size:14px;">       浮底、面线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、由于送料与刺针的动作配合不对,造成底、面线在交织过程中受阻,形成浮线故障——合理调整偏心轮的定位位置来解决,调正要求:当机针开始刺料但离缝?-3MM距离时,送浮底、布牙送料结束,这时就是偏心轮的定位位置面线;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、面线的张力过大,造成浮面线,反之,底线张力过大,则浮底线。浮面线——可调小面线的张力来解决;浮底?mdash;—可以调大面线的张力来解决;也可以调整底线的张力大小来解决?/span></div> <div>  </div> <div> <span style="font-size:14px;">       毛巾状浮线:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、由于旋梭受到外力作用而损伤,钩线各部位有裂痕或毛刺,使面线无法顺利通过,而造成毛巾状浮线的故障——应对旋梭进行检查,调整或更换;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、由于面线夹线器操作失灵或压脚压住缝料进行缝制时,松线钩和松线顶失灵。造成面线在无张力的情况下缝制,面线无法收紧,少量余线留在缝料下面。可通过合理调整松线钉伸缩进、出位置和夹线器的进、出位置。使松线钉伸缩灵活,使夹线器既能松线,又能压线,应使夹线器在压脚抬起?mm时松线,而压脚压住缝料时,起压线作用?/span></div> <div>  </div> <div> <span style="font-size:14px;">       3、由于梭克圆顶的过线圆弧面严重性生锈或有毛刺,使在缝制过程中出现时浮时不浮现象——可用细砂皮修磨圆弧处的铁锈或毛刺,并抛光达到一定的光洁度要求,使面线通过时无明显受阻现象?/span></div> <div>  </div> <div> <span style="font-size:14px;">       4、旋梭与旋梭定位钩间隙太小,装配没有到位,造成线脱不出?mdash;—旋梭凹槽处与定位钩小搭子端面处有一定间隙,薄料机约0.6mm左右,厚料机?.8mm,两侧面应能控制旋梭不旋转,又能顺利出线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       线迹歪斜?/span></div> <div>  </div> <div> <span style="font-size:14px;">       1、面线张力太?mdash;—减弱面线张力?/span></div> <div>  </div> <div> <span style="font-size:14px;">       2、缝纫薄料、细料时,使用粗线,使底面线的绞结点无法藏在缝料中间——缝纫薄料、细料,选用较软的细缝线?/span></div> <div>  </div> <div> <span style="font-size:14px;">       3、机针太粗,线太细,造成线迹歪斜——改用适当的机针或线;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、机针安装不?mdash;—纠正错误的机针方向;</span></div> <div>  </div> <div> <span style="font-size:14px;">       5、针杆过线孔太大——使用小孔的针杆过线;</span></div> <div>  </div> <div> <span style="font-size:14px;">       6、送料牙松动或送料牙与针板槽不平行——紧固送料牙或调整好送料牙,使送料牙与针板槽边缘之间间隙均匀?/span></div> <div>  </div> <div> <span style="font-size:14px;">       剪线不良?/span></div> <div>  </div> <div> <span style="font-size:14px;">       1、机针的安装不良;挑线簧的运动量太大;旋梭位置未调好;装正机针,换掉弯的机针;调整挑线簧的运动量;检查低速时有否跳针,再次调整旋梭和机针的配合;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、未按规定选用旋梭,剪线时底线的位置不?mdash;—检查旋梭的内沟槽或换新旋梭?/span></div> <div>  </div> <div> <span style="font-size:14px;">       3、动剪刀与静剪刀刃部松动,剪线时剪不断。静剪刀角度、位置、刃口斜面与动剪刀配合不好,造成剪刀刃口不锋?mdash;—拆下针板,用手推动动剪刀,再?0#棉线三根一齐试剪,若剪不断则应?)研磨静剪刀片;?)修正静剪刀前端倾斜度;?)再次调整静剪刀的位置;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、剪刀动作轴及剪线凸轮的左、右位置未调整好,造成动剪刀的后退量不?mdash;—把动剪刀的后退量调整到2-2.5mm左右,同时把剪线凸轮位置也相应调好;</span></div> <div>  </div> <div> <span style="font-size:14px;">       5、定刀端部已无快口——油石油磨快口或换新定刀片;</span></div> <div>  </div> <div> <span style="font-size:14px;">       6、动刀剪线孔处无快?mdash;—换新动刀?/span></div> <div>  </div> <div> <span style="font-size:14px;">       机器沉重?/span></div> <div>  </div> <div> <span style="font-size:14px;">       1、上轴、竖轴、下轴的轴向平面配合无间隙或单边无间隙,使机器转动力距过?mdash;—检查三根轴的轴向平面配合情况,要求平面配合有间隙,但不大于0.04mm,转动就轻松?/span></div> <div>  </div> <div> <span style="font-size:14px;">       2、挑线杆组件的挑线曲柄、挑线连杆销的轴向配合无间隙或单边无间隙,使机器转动力距?mdash;—各零部件实际配合给予合理的调整,使挑线组转动时无明显阻力?/span></div> <div>  </div> <div> <span style="font-size:14px;">       3、抬牙、送布机构的各部件配合间隙偏小,而造成机器转动力距?mdash;—检查各部件相互配合的间隙,给予合理的调整;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、送料牙上面(针板下面部位)与针板之间有绒毛、绒头等积压?mdash;—拆下针板,清除送料牙上的积压物?/span></div> <div>  </div> <div> <span style="font-size:14px;">       5、旋梭部位有杂物(轧线、断线后残留线头?mdash;—应清除旋梭内杂物,再稍加一些缝纫机油;</span></div> <div>  </div> <div> <span style="font-size:14px;">       6、调换式修正零件后,机器转动力距?mdash;—零件质量不好,如同心度、直线度、平行度不好等,可进行测量或换一零件进行比较?/span></div> <div>  </div> <div> <span style="font-size:14px;">       7、伞齿轮配合间隙过紧——适当调整伞齿轮啮合间隙;</span></div> <div>  </div> <div> <span style="font-size:14px;">       连续性断针:</span></div> <div>  </div> <div> <span style="font-size:14px;">       1、压脚板槽严重歪斜,压脚紧固螺钉没有旋紧,针板容针孔和机针同心度差,下轴轴向间隙过大——合理调整好各零部件的位置和间隙。对机针和针板同心度差的机器,应调整针板位置或在机针升高到最高位置后,敲击针杆下端处,校正中心位置;</span></div> <div>  </div> <div> <span style="font-size:14px;">       2、由于旋梭尖嘴平面低于梭架容针槽的平?mdash;—使容针槽的平面低于旋梭尖嘴平?.15mm或者相平,使梭架容针槽既不能碰针,又能起到护针作用?/span></div> <div>  </div> <div> <span style="font-size:14px;">       3、旋梭和机针的间隙、间距、高低位置不?mdash;—根据标准,合理调整;</span></div> <div>  </div> <div> <span style="font-size:14px;">       4、送布牙与针杆运动时间位置不对,造成针刺时,送布牙还在送料,而造成断针——可根据要求合理调整偏心轮的位置,当机针离缝料还有2-3mm时,送布牙应送料结束?br /> <br />    通用缝纫机厂家主要经营生产平缝机、包缝机、同步机等系列缝纫机。详情请点击网站?a href="http://www.024yinshua.com"><strong>http://www.024yinshua.com/</strong></a>或来电咨询:左经理 15376089692</span></div> </div> <div class="bdlikebutton" style="text-align:center; margin:10px auto;"> </div> <script>$('#d img').css({ "display": "block", "height": "auto","max-width": "100%" });</script> <h4 class="clear">相关阅读</h4> <ul class="newsMore"> <li><a href='http://www.024yinshua.com/cpzx/bfj/9.html'>包缝?/a></li> <li><a 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